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Isthmus Location

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4035 Owl Creek Drive
Madison, WI 53718

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Feature Image: Consumer Product Device Assembly Feature Image: Consumer Product Device Assembly

Consumer Product Device Assembly

This automated system produces and inspects plastic assemblies for the pest control industry.

A 16 station dial with custom fixtures indexes the assembly through multiple stations.  Raw materials are supplied in bulk and fed to the assembly dial from vibratory feeder bowls, inline vibratory tracks, and/or inline belt conveyors.  Feed track escapements and pick & place mechanisms are utilized to singulate and load components.

A vision system and dedicated laser sensors are used to measure and ensure correct components and assembly prior to functional testing of all finished parts.  Finished assemblies are loaded to an inline packaging system.


  • Custom Fixtures
  • Production Rate: 15 ppm
  • Controls: Allen Bradley CompactLogix, AB HMIs
  • Safety Features: Global E-stop circuits, interlocked guard doors, control safety I/O modules


  • Dial index assembly
  • Pick & place mechanisms
  • Vision inspection
  • Multiple vibratory feed systems



Did you know?

In 2020, Isthmus celebrates 40 years in business. Happy Birthday to us!