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Isthmus Location

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4035 Owl Creek Drive
Madison, WI 53718

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Feature Image: Case Assembly System Feature Image: Case Assembly System

Case Assembly System

This automated system produces and inspects plastic assemblies for the pest control industry.

A 16 station dial with custom fixtures indexes the assembly through multiple stations. Raw materials are supplied in bulk and fed to the assembly dial from vibratory feeder bowls, inline vibratory tracks, and/or inline belt conveyors. Feed track escapements and pick & place mechanisms are utilized to singulate and load components.

A vision system and dedicated laser sensors are used to measure and ensure correct components and assembly prior to functional testing of all finished parts. Finished assemblies are loaded to an inline packaging system.


  • Programmable servo-driven case length adjustment
    • 16″-60″ case range
  • Safety Features:
    • Global E-stop circuit
    • Light curtains and Optical Touch Buttons for cycle start


  • Servo-driven walking beam case transfer
  • Integrated TOX joining stations
Did you know?

Approximately 1/2 of Isthmus employees are also member-owners of the cooperative.