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4035 Owl Creek Drive
Madison, WI 53718
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Feature Image: Automotive Sensor Weld and Assembly Feature Image: Automotive Sensor Weld and Assembly

Automotive Sensor Weld and Assembly

This turnkey system performs performs automated assembly on a sensor for use in the automotive industry.   A series of operations are completed on a rotary dial index as the system  processes and assembles precision components.

Components are automatically fed from a magazine into a rotary dial which is designed with two sets of custom-designed fixtures, for assembling three different families of parts.

Once placed on the dial, the parts are positioned and ultrasonically welded.  The welded assembly is then robotically transferred to a linear system for metal trim removal and photo-sensing for quality inspection.  A SCARA robot transfers final parts onto trays for conveyor packout.

System Features

  • 24/7 operation
  • 3 second cycle time
  • Single operator system
  • Adaptability between three (3) families of parts

System Technologies

  • Custom-designed fixtures
  • Servo dial indexing
  • Ultrasonic welding
  • Integration of press system for metal trim removal
  • Inline inspection
  • SCARA robot transfer and palletizing

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Did you know?

Isthmus was named for Madison's downtown, which is on an actual isthmus.