Isthmus Engineering and Manufacturing
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Precision Assembly|Large Component Assembly|Machining|Robotic Integration / Material Handling|Inspection / Testing|Web Handling

Precision Assembly

Isthmus Engineering designs and builds assembly machinery for a multitude of industries, from medical to consumer products. We have experience in building assembly solutions for highly precise applications which require, for example, the handling of very small parts, often coupled with tight tolerance specifications. Before we begin any design, we work closely with our clients to fully understand the requirements of the project, from the composition of the part itself, to the manufacturing environment, to the type of testing that will be needed.
Our assembly systems range from turn-key lines to stand-alone cells to semi-automated assembly stations. The machines are designed on several platforms including:

• Dial Index
• Power and Free Transfer
• High Speed Continuous Motion
• Free-Part Transfer

Medical Component Assembly

This multi-stage indexing system assembles medical components.

The first assembly section delivers soft plastic tubes and hard plastic end-caps to indexing fixtures from vibratory bowls. The parts are press-fit together and ultrasonically welde...


Soft Part Assembly

This system automatically sorts and assembles multi-colored components into final parts.

Individual components are delivered to the system by vibratory feeders, which properly orient incoming parts. Components are robotically picked and placed ...


Cap Assembly & Test

Automatic Power and Free system for assembly and testing of plastic pump and aerosol cap assemblies (2 types). Up to 4 sub-component parts (per assembly) are vibratory fed and placed into the pallet transfer system. Parts are progressively assembled at ...


Pen Sub-Assembly

(4) Discrete component parts are supplied from vibratory feeder bowls to the main assembly dial. The continuous motion dial progressively assembles each component using circular cams. Each sub-assembly is automatically rejected or off-loaded into bulk c...


Sensor Assembly and Packaging

Automated assembly and packaging cell including rotary load dial and ISTHMUS linear indexer. Operator loads over-molded sensor components onto load dial for automated processing of final assembly, test and packaging. Sensor leads are trimmed and Sub-compo...



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4035 Owl Creek Drive :: Madison, WI 53718-4405 :: 608.222.9000
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Isthmus Engineering is a Worker-owned Cooperative
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